Industrial Robot Injuries: A Threat to Workers' Safety
Industrial Robot Injuries: A Threat to Workers' Safety
Industrial Robot Injuries: An Overview
Industrial robots, automated machines used in manufacturing and other industries, have revolutionized production processes. However, they also pose potential safety hazards to workers. According to the National Institute for Occupational Safety and Health (NIOSH), over 35,000 workers were injured in industrial robot-related accidents between 2003 and 2015.
| Injuries by Industrial Robots | Percentage |
|---|---|
| Crushing | 58% |
| Cutting | 25% |
| Puncturing | 12% |
| Amputation | 5% |
| Causes of Industrial Robot Injuries | Percentage |
|---|---|
| Contact with Moving Parts | 45% |
| Electrical Malfunctions | 20% |
| Insufficient Training | 15% |
| Lack of Proper Safety Guards | 10% |
| Other | 10% |
Stories of Industrial Robot Injuries
Case 1: Crushing Injury
- A worker was operating an industrial robot when his hand became caught between the robot's arm and a piece of equipment.
- The robot's force crushed the worker's hand, resulting in severe injuries.
Benefit: Implementing proper safety guards and training workers on their use can prevent crushing injuries.
How to:
- Install safety guards around all moving parts of the robot.
- Train workers on how to safely operate the robot and use safety guards.
Case 2: Cutting Injury
- A worker was using an industrial robot to cut metal when the robot malfunctioned and the cutting blade struck the worker's leg.
- The worker suffered a deep cut that required stitches and hospitalization.
Benefit: Regular maintenance and inspections can identify and prevent electrical malfunctions.
How to:
- Conduct regular inspections and maintenance of industrial robots.
- Install safety systems to stop the robot in the event of a malfunction.
Case 3: Amputation Injury
- A worker was cleaning an industrial robot when he accidentally triggered the robot's movement.
- The robot's arm struck the worker's hand, resulting in amputation.
Benefit: Establishing clear safety protocols and providing proper training can reduce the risk of amputation injuries.
How to:
- Develop and enforce safety protocols for operating and maintaining industrial robots.
- Provide comprehensive training to workers on all aspects of robot operation and safety.
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